Building 01 187,500 sqft · 5 storied production building
- Ground Finished goods and finished fabrics warehouse
- 1st & 2nd Sewing & finishing
- 3rd Cutting, input
- 4th Office, sample, accessories, fabric relaxation
Welcome to
Cotton Field (BD) Ltd.
A LEED Platinum garment manufacturer in Tongi, Gazipur, making knit and woven apparel for leading retailers across Europe, the UK, Japan, Korea and the USA.
- 2.5Mpcs shipped monthly
- 3,980team members
- 110,000pcs/day sewing capacity
- 2004year established
Since 1991Mondol Group
Journey of Cotton Field (BD) Ltd.
Development is a never-ending process
Cotton Field (BD) Ltd. is one of the eminent ready-made garment manufacturers in Bangladesh, and began its official journey in November 2004. The facility spans four production floors with a finished fabric warehouse, in-house lab, cutting, sewing, finishing, sample room, R&D, a finished goods warehouse and worker welfare areas.
We make every type of light knit, heavy knit and light woven garment, shipping around 2.5 million pieces a month mostly to Europe, the UK, Japan, Korea and the USA. We take special care to improve every step and to gather new ideas for customer service and employee welfare. We work for long-term relationships and value our customers as business partners.
Our product mix
What we make
Product categories
From everyday basics to embellished, printed and dyed fashion pieces for men, women, children and babies.
- T-shirt
- Polo Shirt
- Tank Top
- Sweat Shirt
- Sweat Pant
- Skirt
- Legging
- Nightwear Set
- Bodysuit
- Knit Woven Combi
- Hoodies
- Jacket
At a glance
Capacity built for scale
Cotton Field's own lines are backed by the central facilities of Mondol Group for knitting, dyeing, yarn dyeing, spinning and embroidery.
Cotton Field (BD) Ltd.
110,000pcs/day
Sewing capacity
120,000pcs/day
Cutting capacity
80,000pcs/day
Printing capacity
3,980people
Workforce
Mondol Group central facilities
340tons/day
Knitting (Jacquard 5 tons/day)
150tons/day
Dyeing
15tons/day
Yarn dyeing
45tons/day
Spinning
200,000pcs/day
Embroidery
Group-wide: 60,000 workers, 650,000 pcs/day sewing across circular knit, flat knit and lingerie, and 500,000 pcs/day placement printing with 19 tons/day AOP and 2 tons/day digital.
Inside the factory
Facilities
Everything from fabric to finished garment under one roof, with quality checks at every stage.
Sewing facility
- Sewing capacity
- 110,000 pcs/day
- Total machines
- 1,412
- Number of lines
- 48
- First-time inspection pass rate
- 99%
- Metal detection of 100% of garments
- Internal audit before offering final inspection
Cutting facility
- Cutting capacity
- 120,000 pcs/day
- Auto spreaders
- 3
- Auto cutter
- 1
- Fabric relaxation machines
- 4
- Fabric inspection machine
- 1
- Manual cutting
- 1 table
Printing facility
- Print capacity
- 37,000 screen print + 43,000 label print pcs/day
- Oval screen printing machines
- 3
- Heat press machines
- 7
- Sample printing table
- 1
- Ensuring print durability
- Glass table and belt curing facility
Knitting facility
Described in our profile as the largest knitting facility in Bangladesh.
- Total knitting capacity
- 340 tons/day
- Total machines
- 1,200 sets
- Jacquard machines
- 17 sets (5 tons/day)
- Auto stripe S/J, Rib, Interlock
- 10 tons/day
- Flat knit collar & cuff
- 30,000 pcs/day
Sample facility
- Monthly sample capacity
- 8,500 pcs
- Sewing machines
- 77
- Operators
- 45
- Auto pattern cutting
- 2 sets
- Fit testing with dummy
- 3 sets
Lab facility
- Spectrophotometer
- 1
- Washing machine
- 2 tables
- Tumble dryer
- 2
- Small dryer
- 1
- Dyeing machine
- 1
- Light box
- 1
Our campus
Building 02 24,000 sqft · 4 storied
- Ground Utility
- 1st Sewing & finishing
- 2nd & 3rd Sewing & finishing (proposed)
Building 03 13,500 sqft · 5 storied
- Ground Worker dining & prayer room
- 1st Printing
- 2nd & 3rd Printing (proposed)
- 4th Embroidery (proposed)
Building 04 60,000 sqft · 5 storied
- Under ground Water reservoir
- Ground Medical facility
- 1st Child care
- 2nd Training room
- 3rd Accounts, audit, HR, admin, compliance
- 4th Staff & management dining
Road to green
Two LEED Platinum buildings
Both the admin building and the production building have earned LEED Platinum certification from the U.S. Green Building Council.
Renewable energy
Solar panels on the factory rooftop provide about 4% of our capacity, producing 104 kW/hour.
Smart manufacturing
LOGIC, our own Garments Order Monitoring & Execution System, tracks every order from receipt to shipment and cuts paper use.
Oval print machines
3 oval print machines reduce chemical waste in the printing section.
Auto spreader & cutter
3 auto spreaders and 1 auto cutter reduce waste and raise cutting efficiency.
Ring robot
3 ring robot machines boost the efficiency of elastic joining, essential for bulk orders.
Fabric relaxation
4 relaxation machines shorten lead time and make bulk cutting more effective.
Our commitments
- Low-E glass on building windows
- Recycling waste, GRS certified
- Choosing eco-friendly partners
- 10.321% energy reduction by 2025
- 8% waste reduction by 2025
- 100% ZDHC compliant chemical use
Industrial efficiency build-up
Factory efficiency raised to 60%
Since 10 March 2024, we have lifted factory efficiency to 60% through analysis, training and the formation of MOET, the Mondol Operational Excellence Team.
- Identify bottlenecks: proper grade operator setting, fixing distribution imbalance with capacity study and line balancing
- Improve training: 5S, 7 wastes reduction, flow system, takt time, quick changeover
- Eliminate waste: waiting time reduction, motion study, 5 pcs flow to reduce overproduction
- Organize everything: standards for warehouses and material flow, defined tools and equipment
- Evaluate lines: takt time, changeover time, DHU, MOET score
Accreditations
Certified and compliant
Independent standards covering safety, social compliance, environment and materials.
- RSCBuilding, fire, electrical safety certified; progress rate T&C done
- SEDEX4 Pillar
- WRAPGold
- BCIBetter Cotton Initiative
- BSCI-BSocial compliance
- Higg FSLMFacility Social & Labor Module
- Higg FEMEnvironmental Module
- SLCPSocial & Labor Convergence
- OEKO-TEXClass I, Standard 100
- C-TPATSupply chain security
- GOTSGlobal Organic Textile Standard
- GRSGlobal Recycled Standard
- RCSRecycled Claim Standard
- OCSOrganic Content Standard
- LEEDPlatinum
- Better WorkProgramme participant
Global business partners
Trusted by retailers and brands worldwide
USA / Canada
Lee, Wrangler, Kohl's, Calvin Klein, Carter's, La Senza, Perry Ellis, Weatherproof, Sam's Club, Costco
Europe
Stradivarius, Zara, Women'secret, Jules, Oceans Apart, ICA, Bershka, Terranova, Lidl, Champion, Bon Prix, Pull&Bear, Witt-Gruppe, Ernsting's family, Sergent Major, Lerros, Mango, Carrefour, OVS, Inditex, Pepco, Detsky Mir, Tally Weijl
UK
Sainsbury's, Juicy Couture, U.S. Polo Assn., Next, Matalan, Brand Machine Group
Asia & Australia
8 seconds, TBH Global, Shinsung Tongsang, Target (Australia)
All names are trademarks of their respective owners and are listed as business partners of Mondol Group, as stated in the company profile.
Business growth
Mondol Group: a top-3 knit garment exporter
For fiscal year 2023-24, Mondol Group ranked third among Bangladesh's top ten industrial groups in readymade garment exports, with 50.50 crore dollars, and was one of four top groups to increase exports (Prothom Alo, 9 Feb 2024).
Turnover (USD millions)
2023
2024
Cotton Field (BD) Ltd.Mondol Group
Mondol Group · Since 1991
Business units
An integrated group covering yarn, dyeing, knitting, garments, trims, lingerie and its own fashion brand.
| Facility | Activity | Est. |
|---|---|---|
| Montex Fabrics Ltd. | Garment manufacturing & dyeing | 1999 |
| Mark Sweater Ltd. | Flat knit | 2001 |
| Montrims Ltd. | Trims & accessories | 2003 |
| Cotton Field (BD) Ltd. | Garment manufacturing | 2004 |
| Mondol Yarn Dyeing Ltd. | Yarn dyeing | 2004 |
| Cotton Club (BD) Ltd. | Garment manufacturing & dyeing | 2004 |
| Mondol Fabrics Ltd. | Garment manufacturing & dyeing | 2004 |
| Mondol Knitwears Ltd. | Knitting & garment manufacturing | 2006 |
| Cotton Clout (BD) Ltd. | Garment manufacturing | 2008 |
| Alim Knit (BD) Ltd. | Garment manufacturing & dyeing | 2009 |
| Mondol Knit Tex Ltd. | Garment manufacturing | 2010 |
| Cotton Clothing (BD) Ltd. | Garment manufacturing | 2011 |
| Tropical Knitex Ltd. | Garment manufacturing & dyeing, wash, print & embroidery | 2012 |
| Mondol Intimates Ltd. | Lingerie | 2012 |
| Knitex Dresses Ltd. | All over printing | 2016 |
| Mbrella Ltd. | Own fashion brand | 2017 |
| Mondol Spinning Mills Ltd. | Yarn manufacturing | 2021 |
| Knitex Dresses Ltd. | Dyeing | 2024 |
Corporate social responsibility
Caring for our people
Medical facility
6 beds
Child care
Capacity of 25
Dining
200 persons per shift
- Training facilities: 260 and 40 persons per shift
- Subsidized shopping facility
- Prayer room
Future plan
Where we are heading
18 tons/day dyeing capacity added for Cotton Field (BD) Ltd.
Dyeing extended to 40 tons/day including synthetic dyeing. Target of 100% first-time quality inspection pass.
Modern concepts (5S, Kaizen, Kanban) implemented. Mondol spinning extended to 85 tons/day with 180,000 spindles.
Dyeing capacity reaches 80 tons/day.
18 more sewing lines added.
Gallery
A look around
Contact
Let's build something together
We value long-term relationships and treat our customers as business partners. Tell us about your next programme.
- Factory addressPlot # 42/3, Rajnagar, Shataish Road, Tongi, Gazipur, Bangladesh
- Emailinfo@cottonfieldbd.com
- From the airportAbout 12.6 km (around 25 minutes) from Hazrat Shahjalal International Airport
